From Manual Packing to Automated Fulfilment: How Supreme Vape Nation Reduced Costs and Increased Efficiency

Automation has created a faster, lower cost and more streamlined packing operation for Supreme Vape Nation’s ecommerce operation.

The Challenge – High volumes, packed at high cost

Prior to the installation, orders were packed by hand into relatively expensive cardboard mailers. The whole system was much slower and more labour-intensive than an automated system. Supreme Vape Nation is supplying high quantities of orders through its ecommerce operation, and any savings would have a significant impact on the business’s bottom line.

The Solution – SX tabletop bagging machines

The new automated packing line consists of two SX tabletop bagging machines, with infeed and outfeed conveyors. Each machine features an integrated thermal transfer printer, enabling shipping information to be printed directly onto the mailing bag. This eliminates the need for separate labels and improves accuracy while reducing consumable costs.

Orders continue to be picked manually before being loaded onto the infeed conveyors. The system then automatically handles both the packing and the labelling, reducing operator involvement and increasing throughput.

By switching to automated bagging, Supreme Vape Nation has not only streamlined its fulfilment process but also reduced packaging costs, as the bagging materials supplied by YPS are significantly more economical than the previous solution.

The Result – Faster, more efficient fulfilment

“The changes we’ve made have delivered significant cost savings, especially given the high volume of orders we process every day, and we couldn’t be more pleased with the result,” commented Anthony Summersgill, Ecommerce Operations Manager of Supreme Vape Nation.

“For us, the result is a faster, more efficient fulfilment operation that is better equipped to handle our growing order volumes while maintaining accuracy and controlling costs. With the new system in place, Supreme Vape Nation is well positioned to support future growth and continue delivering a high level of service to our customers,” concluded Anthony.

“This project demonstrates how relatively straightforward automation can have a significant impact on operational performance,” commented Jacques-Pierre Macchi, Sales Manager at YPS. “By replacing a labour-intensive packing process with an integrated automated solution, Supreme Vape Nation has created a faster, leaner and more scalable fulfilment operation that will continue to deliver benefits as the business grows.”